Repair Specialist II

Job Title:                            Repair Specialist II - CSB

Location:                           Pearland, Texas

Employee Type:                 Full-Time/Exempt

Reports to:                       Manager – Shop Services CSB

Manages:                           N/A

Summary

• Creation of repair processes and standard operating procedures from product technical requirements for equipment overhauls.
• Develops and improves repair processes by studying products and repair methods.

Roles and Responsibilities

• Foster an environment of teamwork, compliance and continual improvement.
• Adhere to the Company's objectives, i.e. Safety, Quality, Environmental and Information Security.
• Ensure compliance with departments standard procedures.
• Act as a first line source of information / technical support to craft labor in PW facility for issues to do with manufacturing/overhaul process or achieving quality requirements for all shop projects.
• Interprets the inspection results and provides an inspection report providing all recommended repairs, if needed with the aid of Technical Support Group Engineering, and or others as applicable.
• Evaluates manufacturing processes by applying knowledge of product design, fabrication, assembly, tooling, and materials.
• Creation of shop floor work packages (routers and SAP Networks) which have concise systematic instructions for projects, which include references to the appropriate SOP’s and data record forms to be utilized. The also includes sourcing and inclusion of the relevant technical documents from DECS (TeamCenter viewing software) with placement into the work router packages.
• Creation of in-process inspection forms, when required / lack of TSG resources.
• Enters Purchase Requisitions into SAP for parts, materials, vendors, etc. needed on projects.
• Improves manufacturing efficiency by analyzing and planning workflow, space requirements, and equipment layout.
• Interfaces with Engineering, Quality, and Project Management as needed during the project life-cycle.
• Act as backup and support for other Repair Specialist when required.
• Monitor project progress through monitoring of router step progress with proactive engagement with other MCO-I personnel and vendors to enact next steps.
• Other duties, responsibilities and activities may change or be assigned at any time with or without notice.

Requirements

• 5-10 years applicable rotating equipment experience and/or repair shop experience.
• Strong interpersonal skills with excellent oral and written communication.
• Strong background in machining, manufacturing, overhaul/repair and assembly of heavy-duty rotating equipment including single & multi-stage centrifugal, integrally geared, axial, and oil free screw compressors; steam turbines (including TTV’s and Turning Gears); and expanders.
• Experience creating basic tooling drawings utilizing CAD software.
• Familiarity with API RP 687 (rotor repairs).
• Strong skills with MS Office and MS Project                            
• Understanding of material recovery techniques, including but not limited to Flame Spray Technologies and Welding for rotating equipment overhaul.
• Understanding of heat treatment required during manufacturing and refurbishment/repair or components.
• Understanding and ability to define measurement techniques including setup and tooling selection.
• Understanding and selection of appropriate non-destructive testing (MPI, LP, UT, X-Ray) as needed.
• Familiarity with pressure testing (hydro & gas leak) and associated risk-mitigation strategies.

Preferred Skills

• Experience with, or the ability to work within, management systems aligned with ISO 9001 (Quality Management), ISO 14001 (Environmental Management), ISO 27001 (Information Security Management), and ISO 45001 (Occupational Health & Safety) standards is valued and supports MCOI's commitment to quality, environmental sustainability, information security, workplace health and safety, and continuous improvement.  
• Ability to interpret complex machining drawings and geometric tolerances with minimal assistance, experience on how to transform raw material (casting / forging) into finished product (turbine shaft, blades, nozzles, diaphragms, etc.) including tooling selection and material setup.

• Understanding of the operation and maintenance of steam turbines and multi-stage compressors.
• Understanding of rotor dynamics and with vibration analysis.
• Understanding of multiplane slow and high speed dynamic balancing techniques, including tolerance calculation and machine set-up in compliance with API and ISO specifications.
• Familiarity with CAD / CAM software.
• Familiarity with CMM manufacturing.
• Familiarity with navigation with ERP systems.
• Familiar with SAP

Physical Demands 

• Ability to sit and work in front of a computer.
• Ability to spend time on shop floor standing and walking.
• Minor lifting of files and/or boxes < 5 lbs.
• Able to work extended hours or different shifts where necessary during customer outages

Work environment

• Shop and office environment.